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Problems solved, in production.

Three representative programs. Names withheld under NDA — structures and results are real.

Pump & Valve

Metering pump plunger life ×4

Problem: A European dosing-equipment maker saw hardened-steel plungers score within months on abrasive media.

Solution: Mirror-lapped Y-TZP zirconia plunger-sleeve pairs, clearance held at micron level.

Result: Service life roughly quadrupled; dosing drift eliminated between maintenance intervals.

Semiconductor

Second-source end effectors qualified

Problem: An equipment maker depended on a single overseas source with 14-week lead times.

Solution: 99.7% alumina end effectors reverse-engineered from drawing, FAIR-style first-article data package.

Result: Qualified in one iteration; lead time cut to 4–6 weeks at materially lower cost.

Medical & Food

Documentation-first dosing components

Problem: A filling-equipment OEM's previous supplier shipped parts without usable QA documentation.

Solution: Zirconia dosing plungers with material certificates and CMM reports on every lot.

Result: Incoming-inspection time halved; zero documentation rejections since switch.

Customer names and drawings are protected under NDA. References available during qualification calls.

Fine ceramic powder — raw material of technical ceramics
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