Three representative programs. Names withheld under NDA — structures and results are real.
Problem: A European dosing-equipment maker saw hardened-steel plungers score within months on abrasive media.
Solution: Mirror-lapped Y-TZP zirconia plunger-sleeve pairs, clearance held at micron level.
Result: Service life roughly quadrupled; dosing drift eliminated between maintenance intervals.
Problem: An equipment maker depended on a single overseas source with 14-week lead times.
Solution: 99.7% alumina end effectors reverse-engineered from drawing, FAIR-style first-article data package.
Result: Qualified in one iteration; lead time cut to 4–6 weeks at materially lower cost.
Problem: A filling-equipment OEM's previous supplier shipped parts without usable QA documentation.
Solution: Zirconia dosing plungers with material certificates and CMM reports on every lot.
Result: Incoming-inspection time halved; zero documentation rejections since switch.
Customer names and drawings are protected under NDA. References available during qualification calls.
Free DFM review :: NDA on request :: Test data with every shipment